Fabric Expansion Joint Manufacturer
Industrial Ducting Solutions

Heavy-duty engineered non-metallic expansion joints designed for severe thermal expansion, multi-axial kinematics, and mechanical vibration in industrial ducting up to +1000°C. Engineered with multi-layer fluoropolymer gas barriers and high-purity silica insulation.

01 // Core Philosophy

Kinematic Stress & Thermal Growth Absorption

Severe thermodynamic cycling and transient operating states in industrial duct systems generate substantial thermal displacement and mechanical stress. Multi-layer fabric expansion joints absorb concurrent axial, lateral, and torsional movements with minimal spring rates, isolating duct anchors and sensitive machinery from excessive structural loads.

Σ(x,y,z)

Multi-Axis Response

Engineered flexibility designed to absorb concurrent axial compression/extension, lateral shear, and angular rotation within a single compact face-to-face dimension.

LOW K

Ultra-Low Spring Rate

Reaction forces transferred to duct anchors and equipment flanges are kept to an absolute minimum, isolating critical mechanical systems from thermal reaction loads.

GAS BARRIER

Engineered Gas-Tight Barrier

Multi-layer laminated fluoroplastic (PTFE) membrane design ensures long-term barrier integrity against aggressive acidic vapors and high-temperature flue gases.

EST. 1996 // FAMILY LEGACY

Fabric Expansion Joint
30 Years with Passion

Founded in 1996 with the vision of Armin Akbuğa, BundleTec is a family-owned company dedicated to fabric expansion joint engineering for three generations. With a philosophy of engineering in every stitch and science in every layer, we provide solutions for the industry's most challenging conditions.

30+
Years of Experience
5
Product Series
+1000°C
Resistance Limit
Our Full Story

Vision

To be the reference point for fabric expansion joint technology in Turkey. To leave an engineering legacy that is carried further with every generation.

Mission

Providing custom engineering solutions to our customers, viewing every project as a long-term partnership, and extending the lifespan of industrial infrastructures.

Values

Quality, integrity, innovation, and environmental compliance — the four core values that have guided every decision we make for 30 years.

02 // Internal Structure

Non Metallic Expansion Joint Anatomy

7 Katmanlı Kumaş Anatomisi
1
2
3
4
5
6
7

Cross-Laminated PTFE Gas Barrier

LAYER 1

Cross-laminated multi-layer PTFE barrier engineered for helium-tight sealing (Q ≤ 1×10⁻³ mbar·l/(s·m)). Provides chemical resistance against aggressive flue gases and condensates across pH 0–14 while accommodating continuous flexing.

03.5 // Accessory Catalog

Expansion Joint Components

Particle Deflector (PD) CAD Blueprint

Particle Deflector (PD)

The Particle Deflector is used in the presence of upstream fluid with a very high solid particle content...

PD
Condensate Drain Pipe and Barrier (DP & DB) Expansion Joint Blueprint

Condensate Drain Pipe and Barrier (DP & DB)

For the drainage of corrosive acidic condensation that may damage the fabric expansion joint, stainless steel or P...

DP & DB
Single Axis Particulate Barrier (SAPB) CAD Drawing

Single Axis Particle Barrier (SAPB)

Ceramic or silicate fiber-filled, flexible stainless steel braided ropes, high particle load...

SAPB
Dual Axis Particulate Barrier (DAPB) Technical Blueprint

Double Axis Particle Barrier (DAPB)

Dual-Axis Particulate Barrier, in systems with lateral movement capability, within the expansion joint frame...

DAPB
Particulate Evacuation Pipe (PEB) Expansion Joint Detail

Particulate Discharge Pipe

Particulate Discharge Pipe, in systems with high solid particulate content, into the expansion joint cavity...

PEB
Flange Cooling Fins Thermal Dissipation Detail

Flange Wings

Flange Wings, in cases exposed to high fluid temperatures, on the metal body of the expansion joint...

FK
Tadpole Flange Gasket (TG) Sealing Detail

Tadpole Flange Gasket (TG)

In duct systems with positive pressure operating conditions, flanged type expansion joint fabrics are used...

TG
03.75 // Industrial Solutions

Sectoral Application Areas

Engineered fabric expansion joint systems custom-optimized for extreme thermodynamic cycles, abrasive particulates, and chemical aggressiveness across heavy industries.

Boiler: 550°C | Gas Turbine: +1000°C

Power Generation & Plants

Coal, Gas Turbine, Biomass & HRSG

Multi-layer composite expansion joints engineered to handle large axial/lateral expansions and thermal shocks in turbine exhaust and boiler ducts.

Process Medium: Flue Gas, Preheated Air, Turbine Exhaust
GtTec & FlueTec — Turbine Exhaust Solutions →
🏭 +200°C to +750°C

Cement, Lime & Minerals

Rotary Kilns, Clinker Coolers, ESP & Mills

Heavy-duty fabric compensators with integrated steel flow liners and ceramic rope seals to prevent severe particulate abrasion in clinker ducting.

Process Medium: Abrasive Clinker Dust, Cement, Hot Air
FlueTec (Particulate Shielded) — Abrasion Resistant Series →
🧪 -30°C to +260°C (Acid Condensation)

Chemical, Petrochem & FGD

Flue Gas Desulfurization (FGD), Acid Ducts

Zero-porosity laminated fluoropolymer gas barriers impervious to sulfuric acid condensate below flue gas acid dew points.

Process Medium: SO2, SO3, HCl Vapor, Sulfuric Acid
ChemTec (100% Virgin PTFE) — Acid Resistant Series →
⚙️ +300°C to +850°C

Steel & Heavy Metallurgy

Blast Furnaces, Sinter Plants, Reheat Ducts

High-strength structural expansion joints designed to withstand high mechanical movements and intense radiant heat in metallurgical ducting.

Process Medium: Sinter Dust, Hot Blast Air, Slag Gases
ArminTec (Heavy-Duty Composite) — Heavy-Duty Model →
💨 -35°C to +250°C

Industrial Fans & Blowers

Centrifugal Fans, Baghouses, Ventilation

Highly flexible elastomeric silicone and E-Glass composite joints isolating severe fan vibration from duct runs and structural anchors.

Process Medium: High Velocity Air, Severe Vibration
FanTec (Vibration Dampener) — Vibration Isolation Series →
♻️ +180°C to +900°C

Waste-to-Energy & Biomass

Municipal/Hazardous Waste, Syngas, WHRB

Dual-protection expansion joints combining heavy particulate insulation blankets with chemically inert PTFE acid barriers.

Process Medium: Corrosive Flue Gases, Fly Ash, Dioxins
FlueTec & ChemTec Hybrid — Hybrid Sealing Solutions →
06 // TECHNICAL CENTER

Quick Solution and Specifications

Get our documents now to submit your expansion joint sizing requests or to review our production standards.

Download Catalog Download Inquiry Form
FlueTec 3D CAD Model Cross-Section
3D CAD & 3D PRINT (STEP / STL)

FlueTec 3D CAD & 3D Print Model

Full-scale STEP solid model and 3D print-ready STL files featuring duct flanges, clamping flat bars, bolster, and fabric sealing layers.

Download 3D Model (2.2 MB RAR)
📁 All Technical Manuals, Standards & CAD Archive (Documentation Hub) →

Frequently Asked Questions

These are flexible connections that dampen heat-induced expansion in gas handling systems.
Used to provide sealing with a chemical barrier against corrosive gases and high temperatures.
Fabric expansion joints are engineered across 4 distinct temperature metrics: (1) Continuous Process Gas Temperature: Uninterrupted duct medium operating range (-40°C to +1000°C). (2) Transient Peak Temperature: Short-term upset and startup excursion limits. (3) Membrane Operating Temperature: Maximum thermal exposure of the gas barrier (PTFE ≤260°C, FKM ≤200°C) shielded by bolsters. (4) External Surface Target: Engineered insulation keeping the outer cold face <60°C for personnel touch safety.
Flow direction is critical for the correct positioning of the expansion joint's inner liner, especially in gases containing dust or abrasive particles. Incorrect installation can lead to dust accumulation and premature wear or clogging of the expansion joint.
The main factors affecting service life are operating temperature, chemical exposure, vibration amplitude, pressure fluctuations, and dust/particle density. Regular maintenance and correct material selection directly increase the service life of the expansion joint.
The use of a liner is mandatory in high-velocity gas flows, environments containing abrasive particles, or lines with high turbulence. The liner protects the fabric layers from direct contact, ensuring the integrity of the system.
07 // Connection & Contact

Your Industrial Solution Partner

Production Centers

Fabric Expansion Joint Production & Headquarter

Bayrak Cd. No:134D & 132C Karlıbayır Mh. Arnavutköy / Istanbul

Metal Expansion Joint Production

Yarış Çıkmazı Sokak, İstim Sanayi Sitesi No:174 İstasyon Mah. Tuzla / Istanbul

Working Hours

Monday - Friday: 08:30 - 18:00

Saturday: 09:00 - 13:00

Emergency 24/7 WhatsApp

For Your Engineering Requirements