Industrial Fabric Expansion Joint Engineering

Zero Tolerance for Extreme Temperature & Vibration.
Custom Engineered Composite Solutions for Critical Ducts

Heavy-duty engineered non-metallic expansion joints designed for severe thermal expansion, multi-axial kinematics, and mechanical vibration in industrial ducting up to +1000°C. Engineered with multi-layer fluoropolymer gas barriers and high-purity silica insulation.

01 // Engineering Principles & Design Criteria

Kinematic Stress & Thermal Growth Absorption

Severe thermodynamic cycling and transient operating states in industrial duct systems generate substantial thermal displacement and mechanical stress. Multi-layer fabric expansion joints absorb concurrent axial, lateral, and torsional movements with minimal spring rates, isolating duct anchors and sensitive machinery from excessive structural loads.

Σ(x,y,z)

Multi-Axis Response

Engineered flexibility designed to absorb concurrent axial compression/extension, lateral shear, and angular rotation within a single compact face-to-face dimension.

LOW K

Ultra-Low Spring Rate

Reaction forces transferred to duct anchors and equipment flanges are kept to an absolute minimum, isolating critical mechanical systems from thermal reaction loads.

GAS BARRIER

Engineered Gas-Tight Barrier

Multi-layer laminated fluoroplastic (PTFE) membrane design ensures long-term barrier integrity against aggressive acidic vapors and high-temperature flue gases.

EST. 1996 // FAMILY LEGACY

30 Years of Engineering Excellence
in Fabric Expansion Joints

Founded in 1996 with the vision of Armin Akbuğa, BundleTec is a family-owned company dedicated to fabric expansion joint engineering for three generations. With a philosophy of engineering in every stitch and science in every layer, we provide solutions for the industry's most challenging conditions.

30+
Years of Experience
5
Product Series
+1000°C
Resistance Limit
Our Full Story

Vision

To be the reference point for fabric expansion joint technology in Turkey. To leave an engineering legacy that is carried further with every generation.

Mission

Providing custom engineering solutions to our customers, viewing every project as a long-term partnership, and extending the lifespan of industrial infrastructures.

Values

Quality, integrity, innovation, and environmental compliance — the four core values that have guided every decision we make for 30 years.

02 // Internal Structure

Multi-Layer Fabric Expansion Joint Anatomy

7 Katmanlı Kumaş Anatomisi
1
2
3
4
5
6
7

Cross-Laminated PTFE Gas Barrier

LAYER 1

Cross-laminated multi-layer PTFE barrier engineered for helium-tight sealing (Q ≤ 1×10⁻³ mbar·l/(s·m)). Provides chemical resistance against aggressive flue gases and condensates across pH 0–14 while accommodating continuous flexing.

🚀 NEW ENGINEERING SIMULATOR

BundleTec FabricSim™ — Thermal Gradient & Bellows Physics

Input your process flue gas temperature, differential pressure, and multi-axis movements; simulate layer-by-layer temperature drop, acid dew point corrosion threshold, and bellows elastomechanics in real time.

Launch FabricSim™
03.5 // Accessory Catalog

Expansion Joint Components

Particle Deflector (PD)

Particle Deflector (PD)

L-profile internal deflector preventing gravity-induced particle accumulation and carcass compaction in vertical gas ducting.

PD More Details →
Condensate Drain Pipe & Barrier (DP & DB)

Condensate Drain Pipe & Barrier (DP & DB)

Acid dew point drainage system and barrier profile safely routing corrosive condensates away from composite fabric membranes.

DP & DB More Details →
Single-Axis Particle Barrier (SAPB)

Single-Axis Particle Barrier (SAPB)

Flexible wire-mesh sealed barrier preventing fine particulate ingress during axial movements in heavy-duty ducting.

SAPB More Details →
Double-Axis Particle Barrier (DAPB)

Double-Axis Particle Barrier (DAPB)

Multi-stage labyrinth barrier accommodating simultaneous axial and lateral offsets while isolating abrasive dust.

DAPB More Details →
Particle Discharge Pipe (PEB)

Particle Discharge Pipe (PEB)

Dedicated drain and discharge pipe evacuating settled solids from the lower cavity during continuous operation.

PEB More Details →
Flange Heat Dissipation Fins (FK)

Flange Heat Dissipation Fins (FK)

High-efficiency thermal cooling fins and insulating barriers mitigating conductive heat transfer to clamping flanges.

FK More Details →
Tadpole Flange Gasket (TG)

Tadpole Flange Gasket (TG)

Bulb-and-tail tadpole perimeter gasket eliminating edge pinching and fabric damage under clamping bars.

TG More Details →
7 CRITICAL INTERNAL COMPONENTS // ENGINEERING GUIDE

Expansion Joint Components Comprehensive Engineering Guide

In-depth thermodynamic, kinematic, and aerodynamic calculations for particle deflectors, acid drainage systems, dual-acting baffles, and flange cooling shields under FSA-DSJ and RAL-GZ 719 standards.

Explore All Components →
03.75 // Industrial Solutions

Sectoral Application Areas

Engineered fabric expansion joint systems custom-optimized for extreme thermodynamic cycles, abrasive particulates, and chemical aggressiveness across heavy industries.

Boiler: 550°C | Gas Turbine: +1000°C

Power Generation & Plants

Coal, Gas Turbine, Biomass & HRSG

Multi-layer composite expansion joints engineered to handle large axial/lateral expansions and thermal shocks in turbine exhaust and boiler ducts.

Process Medium: Flue Gas, Preheated Air, Turbine Exhaust
GtTec & FlueTec — Turbine Exhaust Solutions →
🏭 +200°C to +750°C

Cement, Lime & Minerals

Rotary Kilns, Clinker Coolers, ESP & Mills

Heavy-duty fabric compensators with integrated steel flow liners and ceramic rope seals to prevent severe particulate abrasion in clinker ducting.

Process Medium: Abrasive Clinker Dust, Cement, Hot Air
FlueTec (Particulate Shielded) — Abrasion Resistant Series →
🧪 -30°C to +260°C (Acid Condensation)

Chemical, Petrochem & FGD

Flue Gas Desulfurization (FGD), Acid Ducts

Zero-porosity laminated fluoropolymer gas barriers impervious to sulfuric acid condensate below flue gas acid dew points.

Process Medium: SO2, SO3, HCl Vapor, Sulfuric Acid
ChemTec (100% Virgin PTFE) — Acid Resistant Series →
⚙️ +300°C to +850°C

Steel & Heavy Metallurgy

Blast Furnaces, Sinter Plants, Reheat Ducts

High-strength structural expansion joints designed to withstand high mechanical movements and intense radiant heat in metallurgical ducting.

Process Medium: Sinter Dust, Hot Blast Air, Slag Gases
ArminTec (Heavy-Duty Composite) — Heavy-Duty Model →
💨 -35°C to +250°C

Industrial Fans & Blowers

Centrifugal Fans, Baghouses, Ventilation

Highly flexible elastomeric silicone and E-Glass composite joints isolating severe fan vibration from duct runs and structural anchors.

Process Medium: High Velocity Air, Severe Vibration
FanTec (Vibration Dampener) — Vibration Isolation Series →
♻️ +180°C to +900°C

Waste-to-Energy & Biomass

Municipal/Hazardous Waste, Syngas, WHRB

Dual-protection expansion joints combining heavy particulate insulation blankets with chemically inert PTFE acid barriers.

Process Medium: Corrosive Flue Gases, Fly Ash, Dioxins
FlueTec & ChemTec Hybrid — Hybrid Sealing Solutions →
06 // TECHNICAL CENTER

Quick Solution and Specifications

Get our documents now to submit your expansion joint sizing requests or to review our production standards.

Download Catalog Download Inquiry Form
FlueTec 3D CAD Model Cross-Section
3D CAD & 3D PRINT (STEP / STL)

FlueTec 3D CAD & 3D Print Model

Full-scale STEP solid model and 3D print-ready STL files featuring duct flanges, clamping flat bars, bolster, and fabric sealing layers.

Download 3D Model (2.2 MB RAR)
📁 All Technical Manuals, Standards & CAD Archive (Documentation Hub) →

Frequently Asked Questions

Fabric expansion joints are engineered multi-layer flexible elements installed in industrial duct systems. They absorb concurrent axial thermal growth, lateral shear, and angular misalignment while damping mechanical vibrations and isolating structural anchors and rotating machinery from excessive reaction loads.
A cross-laminated, multi-ply virgin PTFE membrane serves as the zero-permeability gas and chemical barrier. Chemically inert across the complete pH 0–14 spectrum, it prevents corrosive flue gas condensates and acid vapors from penetrating into the outer structural and insulating plies, maintaining absolute gastightness under continuous operating temperatures up to +260 °C in full accordance with FSA-DSJ and RAL-GZ 719 standards.
Fabric expansion joints are engineered across 4 distinct temperature metrics: (1) Continuous Process Gas Temperature: Uninterrupted duct medium operating range (-40°C to +1000°C). (2) Transient Peak Temperature: Short-term upset and startup excursion limits. (3) Membrane Operating Temperature: Maximum thermal exposure of the gas barrier (PTFE ≤260°C, FKM ≤200°C) shielded by bolsters. (4) External Surface Target: Engineered insulation keeping the outer cold face <60°C for personnel touch safety according to ISO 13732-1.
Flow direction determines the aerodynamic orientation of the internal baffle sleeve (liner). In particulate-laden or high-velocity flue gas streams, the sleeve must be oriented downstream in a shingle-lap configuration. Reversing flow direction causes abrasive particulates to accumulate behind the baffle cavity (ash packing) and exposes the multi-layer fabric belt to direct high-velocity impingement and premature thermal degradation.
Service life is governed by simultaneous thermodynamic and kinematic stress factors: continuous operating temperature versus acid dew point condensation margin, chemical aggressiveness of flue gas constituents (SO2, SO3, HCl, HF), high-frequency mechanical vibration amplitudes from upstream fans, pressure pulsation cycles, and abrasive particulate loadings. Rigorous multi-ply material pairing (fluoropolymer barriers, refractory silica insulation, and Inconel reinforcement) combined with scheduled predictive inspections ensures long-term operational integrity.
An internal baffle sleeve (liner) is mandatory whenever flue gas velocities exceed 15 m/s, when abrasive particulates (fly ash, cement clinker, lime dust) are entrained in the gas stream, or in turbulent zones downstream of ID fans and dampers. The sleeve shields the multi-layer fabric belt and insulation bolster from dynamic shear forces, prevents abrasive erosion, and significantly reduces convective heat transfer to the outer cover.
07 // Connection & Contact

Your Industrial Solution Partner

Production Centers

Fabric Expansion Joint Production & Headquarter

Bayrak Cd. No:134D & 132C Karlıbayır Mh. Arnavutköy / Istanbul

Metal Expansion Joint Production

Yarış Çıkmazı Sokak, İstim Sanayi Sitesi No:174 İstasyon Mah. Tuzla / Istanbul

Working Hours

Monday - Friday: 08:30 - 18:00

Saturday: 09:00 - 13:00

Emergency 24/7 WhatsApp

For Your Engineering Requirements

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